Industrila floor grids7/24/2023 ![]() A reduction of 50% for maintenance cost is attendeed. Maintenance Cost Reduction: The introduction of composite materials represent the most important feature in life cycle management cost of the components more over composites offer also additional capability in repairing cycles. Cost Reduction: If compared with aluminium solution, composite processes can involve a manufacturing cost reduction of 40%. Weight Reduction: Target value attended for weight reduction thanks to composite material is around 20% compared to aluminium solution. Starting from a technical point of view project results are expected to introduce some innovative features in pax and cargo floor grid for Regional Aircraft Fuselage: 1. The achievement of this purpose will provide a significant contribution to the aeronautic industry, since will be a considerable result in the direction of developing complex and highly loaded parts with reduced costs and increased reliability. Moreover, the ambition of SPARE project is to use induction welding for the manufacturing of H-Shaped bars, using in-line continuous Induction Welding technique on the two C-Shaped bars obtained by progressive roll forming. The ambition of SPARE project is to resolve the open issues of Progressive Roll Forming and to optimize the process for industrial application. Finally, in order to push the SPARE solutions to go to the market, the main exploitable results were identified and characterized with an initial exploitation plan. Moreover, additional actions were performed such as web site and social media management and update, periodic e-Newsletters publication, liaison with other sister projects, and media kit design and update. SPARE showcased the obtained results with a dissemination and communication activities in line with its plan participating in international fairs, conferences, B2B meetings with aerospace industry companies and national technical workshops and webinars. As required, the cargo floor grid was shipped as spare parts, instead for the pax floor design and manufacturing of assembly jig was required. ![]() All the metallic parts both of cargo and pax floor grid were CNC machining and surface treatment was done according to TM. The last step, before dimensional control, was the painting of all thermoplastic items. Thermoplastic items of cargo floor grid were manufactured, welded thanks to induction welding and drilled and trimmed with CNC machining in order to obtain the final shape according to the 3D model. Tools design and manufactured for composite parts are been concluded During the second reporting period the major part of activities were closed in order to ship the the cargo floor grid to the topic manager.IRT procedure for the real time monitoring of PRF production process was designed and tested on real scale.Tools design and realization for the induction welding of thermoplastic composite profiles are been concluded.ğEM simulation of PRF production process activities were concluded in time.The following activities were done during this period: Infact, the technology indicated in the project proposal for some items was confirmed, in other cases, due to design and construction constraints, the technology has changed as for the pax floor beam that will be manufactured in thermoset composites. It’s 20% smaller than competing batteries, charges in less than two hours, and is scalable up to 48 volts.During the first reporting period production technology to be used for each part of pax and cargo floor was fixed. Trillium gives you more runtime and a longer lifespan than other batteries in its class, delivering consistent power at any state of charge. ![]() Trillium batteries are waterproof and dust-proof, having the highest environmental rating in its class: IP67. Install a Trillium battery and it works straight away. No additional system integration or specialised chargers are needed. Trillium’s microprocessor-controlled safety system keeps it safe, even during rigorous activity and under extreme demands.Įnables you to track the battery’s charge and temperature. With a life expectancy of well over 5000 cycles, Trillium not only delivers the legendary Trojan quality you expect, but also offers an outstanding return on investment over time. From the superior cell and battery design to the intelligent, built-in diagnostics, Trillium batteries are bursting with benefits that you won’t find in competing products. They offer advanced safety, environmental and electronic features. Trillium batteries can be used in a variety of floor sweepers and other electric vehicles.
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